Description

This is the Service Manual for the Fendt Man D 0836 Le Engine.This manual contains more than 144 pages of information, instructions, diagrams for step by step remove and install, repair,assembly, disassembly and servicing your Fendt Engine.

Size:2.56 MB
brand:Fendt
Language: English
Format :PDF
Necessities: SumatraPDF or Adobe Reader
Compatible OS: Windows/Mac/Tablet/IOS /Android

CONTENTS:

Specifications ………………………………………………………………………………………………………………. 9
Service data………………………………………………………………………………………………………………..10
Tightening torque values…………………………………………………………………………………………………24
Turbocharger, troubleshooting …………………………………………………………………………………………28
View of engine D 0836 LE 501 …………………………………………………………………………………………30
Checking compression …………………………………………………………………………………………………..31
Checking valve timing…………………………………………………………………………………………………….32
Setting valve clearance…………………………………………………………………………………………………..33
Reassembling and refitting intake pipe……………………………………………………………………………….35
Removing and refitting turbocharger………………………………………………………………………………….36
Removing and refitting manifold……………………………………………………………………………………….38
Removing and refitting cylinder head…………………………………………………………………………………39
Dismantling and reassembling the rocker arm assembly………………………………………………………..43
Removing and refitting valves ………………………………………………………………………………………….45
Removing and refitting valve guides ………………………………………………………………………………….48
Replacing valve seat insert ……………………………………………………………………………………………..49
Re-machining the valve seat ……………………………………………………………………………………………51
Reseating valves………………………………………………………………………………………………………….54
Replacing engine coolant………………………………………………………………………………………………..55
Removing and refitting the thermostatic valve ……………………………………………………………………..57
Removing and refitting water pump …………………………………………………………………………………..58
Removing and refitting coolant pipe…………………………………………………………………………………..62
Layout of fuel system …………………………………………………………………………………………………….63
Fuel pre filter / Cartridge…………………………………………………………………………………………………64
Purging Air from Fuel Supply System ………………………………………………………………………………..66
Removing and refitting heater plug ……………………………………………………………………………………67
Power – belts ……………………………………………………………………………………………………………….68
Removing and refitting the starter engine……………………………………………………………………………71
Removing and refitting generator………………………………………………………………………………………72
Removing and refitting air compressor……………………………………………………………………………….74
Replacing crankshaft front seal ………………………………………………………………………………………..79
Removing and refitting flywheel………………………………………………………………………………………..80
Removing and refitting crankshaft seal (flywheel)…………………………………………………………………82
Removing and refitting flywheel………………………………………………………………………………………..83
Removing and refitting the timing case ………………………………………………………………………………85
Removing and refitting camshaft ………………………………………………………………………………………89
Removing and refitting intermediate flange …………………………………………………………………………91
Removing and refitting the con-rod bearing shells ………………………………………………………………..92
Removing and refitting the crankshaft ………………………………………………………………………………..93
Removing and refitting con-rod…………………………………………………………………………………………96
Removing and refitting the piston rings …………………………………………………………………………….101
Replacing cylinder liners ……………………………………………………………………………………………….103
Layout of engine lubrication …………………………………………………………………………………………..104
Replacing oil filter………………………………………………………………………………………………………..105
Removing and refitting oil cooler …………………………………………………………………………………….106
Removing and refitting oil pan ………………………………………………………………………………………..108
Removing and refitting oil pump……………………………………………………………………………………..111
Removing and refitting splash nozzle……………………………………………………………………………….114
Checking Start of Delivery VP44 …………………………………………………………………………………….115
Fuel Injection Pump VP 44 – Mounting – Dismounting ………………………………………………………….122
Checking injection nozzles…………………………………………………………………………………………….132
Replacing Injection valve with needle Motion sensor……………………………………………………………135
Special tools ………………………………………………………………………………………………………………138